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Osaka / Bourg Stitching Equipment

Vendor Name: CPI
Version Number:
Date Published:
Date Retired:
Program Description:

Program Outcomes
1. At the completion of the training program candidates will have the necessary skills and knowledge to competently set up and operate either Osaka or Bourg Stitching equipment to the required safety and operational standards

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Matched Units (with elements listed)

ICPCF220A: Produce basic converted or finished product

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Unit Elements (and matched outcomes)

1. Maintain operation of reel (OR Element 2)
2. Maintain operation of sheet system (OR Element 1)1
3. Maintain basic cutting or embossing process (IF RELEVANT)1
4. Maintain folding process1
5. Maintain basic fastening (adhesive/mechanical/thermal) process (IF RELEVANT)1
6. Maintain basic laminating process (IF RELEVANT)
7. Maintain production process1
8. Identify and rectify problems or faults1
9. Conduct shutdown of production process1
10. Clean converting/finishing machine at end of run1

ICPCF222A: St up and operate in-line cutter

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Unit Elements (and matched outcomes)

1. Prepare for job
2. Set up job1
3. Operate in-line cutter1
4. Pack cut product

ICPCF223A: Set up machine for cutting

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Unit Elements (and matched outcomes)

1. Prepare job
2. Install and replace cutting knives into machine1
3. Set up section transportation system1
4. Set up stacking system1
5. Set up machine for trimming1
6. Conduct sample run1

ICPCF224A: Produce cut (trimmed) product

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Unit Elements (and matched outcomes)

1. Maintain operation of transportation system1
2. Maintain section delivery system1
3. Maintain cutting (trimming) process1
4. Maintain production process1
5. Identify and rectify problems and faults1
6. Conduct shutdown of production process1
7. Clean machine1

ICPCF243A: Set up machine for basic collating or inserting (sheet/section)

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Unit Elements (and matched outcomes)

1. Prepare for job
2. Set up sheet/section system1
3. Set up machine and conduct sample run1
4. Organise sample inspection and/or testing1

ICPCF244A: Produce basic collate or inserted (sheet/section) product

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Unit Elements (and matched outcomes)

1. Maintain operation of sheet/section transportation system on machine1
2. Maintain production process1
3. Identify and rectify problems and faults1
4. Conduct shutdown of production process1
5. Clean (sheet/section) machine at end of run1

ICPCF261A: Set up machine for basic adhesive, mechanical or thermal fastening

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Unit Elements (and matched outcomes)

1. Prepare for job
2. Set up reel system (OR Element 3)
3. Set up sheet/section system (OR Element 2)1
4. Set up equipment and in-line units1
5. Conduct sample run1

ICPCF262A: Produce basic adhesive, mechanical or thermal fastened product

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Unit Elements (and matched outcomes)

1. Maintain reel transportation system (OR Element 2)
2. Maintain sheet transportation system (OR Element 1)1
3. Maintain basic adhesive/mechanical/thermal fastening process1
4. Maintain production process1
5. Identify and rectify problems and faults1
6. Conduct shutdown of production process1
7. Clean machine at end of run1

ICPCF391A: Use electronic monitoring systems

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Unit Elements (and matched outcomes)

1. Set up electronic monitoring system1
2. Run job and monitor production1
3. Review production data1

ICPSU207A: Prepare machine for operation

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Unit Elements (and matched outcomes)

1. Prepare or set up substrates (or loads)
2. Set up reel systems (OR Element 3)
3. Set up sheet or product systems (OR Element 2)1
4. Prepare machine1
5. Conduct shutdown of production process1
6. Clean and wash up machine at end of run1

ICPSU208A: Operate and monitor machine

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Unit Elements (and matched outcomes)

1. Operate and monitor reel systems (OR Element 2)
2. Operate and monitor sheet or product systems (OR Element 1)1
3. Maintain and monitor production process1
4. Conduct shutdown of production process1
5. Clean and wash up machine at end of run1

ICPSU224A: Perform basic machine maintenance

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Unit Elements (and matched outcomes)

1. Carry out minor routine maintenance and programmed cleaning of reel handling system
2. Carry out minor routine maintenance and programmed cleaning of sheet or object handling systems1
3. Carry out minor routine maintenance and programmed cleaning of printing units
4. Carry out minor routine maintenance and programmed cleaning of cutting units1
5. Carry out minor routine maintenance and programmed cleaning of folding/collating units1
6. Carry out minor routine maintenance and programmed cleaning of fastening units1

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